Ispat Alloys & Tube Industries is India’s well-known manufacturer and exporter of industrial fasteners in carbon steel, stainless steel, nickel alloy and alloy steel grades in a range of sizes and shapes. Our range of product comprises different forms of steel fasteners like Bolt, Nuts, Screws, Washer, Threaded Bars, Stud Bolt and more. We manufacture high standard quality of fasteners and are offered in standard sizes that ranges from M10 TO M100 and as well in customized length. Fasteners of robust quality for commercial applications are manufactured by Ispat. Fasteners are sturdy and have a long life to support the equipment in the process where it is used.
FASTENERS
ABOUT FASTENERS
Fasteners are connections that are used to connect two parts or process by the use of threading. The thread is incorporated into the appliance or system where it is used. It is generally very industrious and strong and cannot be easily removed unless used with a special device such as screw. In choosing a fastener it is very important to choose a fastener of the right material. Different material fasteners have different advantages and disadvantages. Some may be suitable to certain environments while others may be vulnerable in those environments. It is important to choose the fastener you require according to the environment in which you choose to implement them to avoid the formation of corrosion in the fasteners.
MANUFACTURING SPECIFICATIONS
As an expert on special fasteners we are your competent partner for high quality parts that are …
- made of any special material
- by drawing
- by in-house standard/special norm
- by technical regulation
- with any certification (e.g. inspection certificate 3.1, inspection certificate 3.2, TÜV, Germanischer Lloyd, etc.)
We supply all kinds of threads from metric to pipe threads to UNC, UNF or UN to Whitworth and many more.
Regarding your requests and demands we choose the right manufacturing method of our partners:
- Metal Cutting (Turning, Milling, Drilling, etc.)
- Hot Forging
- Cold Forging
- Punching, laser-cutting, edging and bending
Applications Of Fasteners
Fasteners have a variety of applications in the following industries:
- Oil & Gas
- Air Craft industry
- Vehicle Parts
- Petrochemical Refineries
- Home Appliances
- Research & Development
- Submarines
Grades Of Fasteners
We manufacture and supply Fasteners in the following steel material:
- Monel Fasteners
- Carbon Steel Fasteners
- Duplex Fasteners
- Hastelloy Fasteners
- Stainless Steel Fasteners
- Super Duplex Fasteners
- Inconel Fasteners
- Tantalum Fasteners
- Beryllium Copper Fasteners
- Cupronickel Fasteners
- Alloy 20 Fasteners
- 254 SMO Fasteners
- SS 904L Fasteners
- Titanium Fasteners
TYPES OF FASTENERS
Fasteners are our specialty. We stock and manufacture a large range in a variety of sizes:
Threaded or non-threaded
Standard or metric
Diameters
Length
Quality roll forming
Trimming
High and Low Carbon Steel
300, 400 series stainless
All metals
Nuts
- Wing Nuts
- T-Nuts
- Square Nuts
- Hex Nuts
- Lock Nuts
- Panel Nuts
Nuts
- Flange Nuts
- Eye Nuts
- Dome Nuts
- Coupling Nuts
- Acron Nuts
Bolts
- Stud Bolt
- U Bolt
- T Bolt
- Hex Bolt
- Hex Head Bolt
- Counter Sunk Bolt
- Eye Bolt
- Lag Bolt
Screws
- Anchor Screw
- Blind River
- Coltter Pin
- Concrete Screw
- Machine Screw
- Panel Screw
- Self Drilling Screw
Screws
- Socket Cap Screw
- Solid Rivet
- Spring Pin
- Steel Lag Screw
- Steel Set Screw
- Steel Shoulder Screw
- Threaded Rod
Washer
- Flat Washer
- Machine Washer
- Sealing Washer
- Slotted Washer
- Split Washer
- Star Washer
Hex Bolt and Hex Screws
U-Bolt
Threaded Rods
Hexagonal Nuts and Bolts
Washer
Socket head allen cap screw
PRODUCTION OF FASTENERS
We have a state of the art mill facilities access which runs at a full capacity due to export order overload. We have 3 heavy punch machines for shaping the fasteners. We also have threads machines to make NPT, BSPT & BSPP threads to the forging. Added to that we have in house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of gauge.
The production process can be divided separately for different type of fasteners:
Nuts:
Nuts are manufactured from hex bars. The hex bars are subject to CNC Machining that ensures the nuts are compatible with the bolts of the given size.
Bolts:
The bolts are manufactured from round bars either original bright or forged. The bolts are then threaded as per size. The head is either round, hex or of different shape as required in order specification.
Washers:
Washers are manufactured from plates. The size of hold depends on the bolt and nut along with which it has to be used.
Our intelligent procurement module places a lot of emphasis on selection of raw material. As much as possible, we try to procure Japanese and European origin raw material domestically or from the international markets. Secondary preference is given to Indian and Chinese origin raw material from good quality mills.
QUALITY CONTROL OF FASTENERS
Ispat Alloys & Tube Industries is backed by all world class certifications including ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & CE-PED 97/23/EC. We are also members of various renowned agencies and Chambers of Commerce including MASSMA, EEPC, FICCI, FIEO, Indian Merchants Chamber etc. We provide a 1 year product replacement warranty for all fasteners exported from our company. We guarantee the quality because 100% Fasteners manufactured are checked in house for defects in quality and workmanship. Our quality program is a 3 layered independent department check for various factors including Dimensional Check, Visual Inspection, and Finishing, Burr level, Leakage Test, Pressure Rating test, Chemical inspection and Mechanical properties verification. We are running at full capacities and sometimes outsource our job due to increased work load.
FASTENERS : BRAND
Our Fasteners carry our brand identity with special brand marked on the fittings. Our brand IATI is branded on all Fasteners exported from our company. IATI is a registered brand owned by OM tubes which stand for intelligent fitting connections we provide for international markets. Use of intelligent technology modules is used for providing a seamless buying experience for high quality IATI fasteners. We provide bespoke finishing using the progressive technology developed by our in house production engineers. Fasteners are marked with standard format of IATI-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain very strict watch to ensure the authenticity of our brand isn’t duplicated by other brands.
PACKING AND DOCUMENTATION OF FASTENERS
Fasteners are packed in special and branded carton boxes and crate boxes depending on the mode of transport. Fittings are wrapped with special nets to protect the threads.Ends are protected by plastic caps. They are then packed in the carton or wooden boxes. It is important that the damages in transit are avoided and our manufactured fasteners reach customer in the same form as it is manufactured. Thus we place lot of emphasis on packing and packaging of the goods.
Fasteners carry various export documents such as commercial invoice, packing list, Test Reports, HS Code, Country of Origin attested by chamber of commerce, Fumigation Certificate, Warranty Letter, and Base Material Certificates. Each heat and lot of fasteners is supplied with a material test certificate as per EN 10204 NACE 3.1 standards indicating the chemical and mechanical properties of the fasteners along with pressure rating. We also confirm the guarantee of the fasteners supplied as per Purchase order specifications and attest the same in the Material Test Certificate. We also welcome any third party inspection from an agency nominated by the customer to comply with NACE 3.2 Certification if required by customer at an extra cost. Free samples in Stainless steel and carbons steel can be provided upon request to gauge quality and finishing of our fittings against confirmed receipt of purchase order. We can also send photos upon request.